How to Install and Use Disc Brakes?

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Disc brakes are widely used, and are used in construction machinery, elevators and other moving machinery. So, do you know how to install and use disc brakes? What should be paid attention to when using and installing disc brakes?

Method/Step

  1. Please use the Jiuherun disc brake in a state where there is no water or oil at all. If there is water or oil on the friction part, the friction torque will be greatly reduced, and the sensitivity of the brake will also be poor. To avoid these situations, please add a cover.
  2. When using in a place with a lot of dust, please put all the brakes in the box. The upright type can be used for disc brakes below 60 KGM, even higher models can be used.
  3. Please use the JIS0401 H6 or JS6 standard for the long axis dimension used to mount the brake. Use one of the keys specified in JIS B1301-1959 for mounting the shaft.
  4. Considering thermal expansion and other factors, please choose the thrust of the installation shaft below 0.2MM.
  5. When installing, please mechanically adjust the suction gap to within plus or minus 20% of the specified value.
  6. Keep the carrier light and don’t overstress the brake’s bearings.
  7. As for the screws for assembly, use spring metal sheets, adhesives, etc. to prevent loosening. Euro Car Parts Discount Code NHS
  8. While maintaining the lead wires with the frame on the machine side, secure connections are made with terminal blocks and the like.

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How to Replace a Motorcycle Disc Brake

It’s very important that you know what you’re doing before you try it. While not the most difficult task in motorcycle maintenance, one careless mistake could cost your life. If you are not confident that you are following the correct instructions at all times, stop and take the motorcycle to a mechanic.

Don’t try it without experience. Brakes are one of the most important safety features on a motorcycle. If you’re not familiar with motorcycle parts, take your bike to a mechanic who can certify your make and model. Errors in repairs can be fatal. cautious!

Remove the brake caliper mechanism. Exact settings vary by make and model. If you’re using a basic allen wrench instead of a socket, you might want to “crack” (loosen) the other two bolts on the caliper. Once the caliper mechanism is removed, the wrench doesn’t give you a lot of leverage.

Remove the brake pads. Most motorcycles have two bolts that attach the brake pads. These usually have an Allen key head. They are easier to remove and install using Allen key sockets for more leverage.

Some manufacturers use cotter pins or retaining pins to hold the brake pads, etc. If so, please indicate. On most models, one of the two spacers has a different shape than the caliper next to the fork. Look carefully, as the replacement will need to be in the exact shape and location.

Push the caliper piston aside. The pistons should be easily visible on the rear brake pads. Before you install new brake pads, you have to push those pistons back into the caliper barrel as far as possible. This will keep the piston out of the way while installing the new spacer and ensure the new spacer is flush with the caliper lip.

Details

Install new liner. Make sure the new pad is the exact shape and size. If the two spacers are different sizes (which is common), make sure you know which spacer goes into which side of the caliper. Insert the gasket, carefully aligning the bolt holes with the holes in the caliper. Now insert the bolts hand tight.

Reinstall the brake caliper mechanism. Assuming the spacers are flush with the sides of the caliper and line up with the bolt holes, it’s time to secure the caliper mechanism to the front brake rotor.

Adjust calipers and brackets or fork bolt holes (depending on model). Insert the bolts and tighten with a torque wrench. It is important to follow the exact specifications mentioned in the owner’s manual. Wrong torque can cause bolts to snap off or come loose on the road.

Fully tighten the brake pad bolts. Remember, your brake pad bolts are only hand tightened. Now the caliper is secure and you have leverage to make tight allen key bolts easy. Remember to install cotter pins or other safety mechanisms if your model uses them.

Step on the brake lever before riding. Pushing the caliper piston back allows brake fluid to drain back into the master cylinder reservoir. The first squeeze of the lever will be held all the way to the handle with no resistance, just like there is no fluid.

Pump a few times until you feel the correct amount of drag, you can feel the brakes creating drag on the front rotor. As a final test, turn the front tire by hand to confirm that you can stop it by squeezing the brake lever. Don’t forget this step after the brake change.

Precautions

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Classification method of Caliper Disc Brake

In the caliper disc brake, the brake block is composed of a friction block with a small working area and its metal back plate. There are generally 2 to 4 blocks in each brake.

These pads and their actuating mechanism are housed in a clamp-shaped bracket that spans the sides of the disc, called a caliper. Jiuherun caliper disc brakes have strong heat dissipation and good thermal stability, so they are widely used in most cars and light trucks.

Wiggle Voucher Code at NHS Discount Code According to the structure of the brake calliper, the calliper disc brake can be divided into two types: fixed calliper disc type and floating calliper disc type. The structural characteristics and principles are as follows.

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